How Long Do Hypertherm Consumables Last?
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How Long Do Hypertherm Consumables Last?

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How Long Do Hypertherm Consumables Last?

  How long is the service life of the electrode and nozzle of the plasma cutting machine?

  In the field of plasma cutting, we must clearly recognize a key phenomenon, that is, when the nozzle can no longer produce a flat arc and good clean cutting, it means that it has "failed". Even today's most advanced air and oxygen plasma systems have a normal part life of only 1 to 2 hours of arc opening time and hundreds of perforations.

 Do not underestimate the nozzle failure of this situation, because this will not only lead to a significant decline in cutting quality, more likely to cause equipment failure, and then lead to a series of serious consequences such as production delays. Therefore, timely detection and replacement of those failed nozzles is undoubtedly a crucial link.

 In order to extend the service life of the nozzle as much as possible, the operator needs to develop a good habit of regular cleaning and maintenance of the nozzle, and be sure to ensure that its surface is smooth and non-destructive. In addition, the use of high-quality cutting gas and correct cutting parameters can also effectively extend the service life of the nozzle.

  With careful care and maintenance of the nozzles, we can effectively ensure the stability and efficiency of the plasma cutting system. In this way, both production efficiency and product quality can be significantly improved. For example, in a mechanical processing plant, the operator strictly maintains the nozzle in accordance with the requirements, so that the equipment has always maintained a good cutting effect during long-term operation, the production efficiency has been steadily improved, and the product quality has been highly recognized by customers. In another factory, due to the neglect of nozzle maintenance, nozzle failure frequently occurs, and production is often interrupted, causing no small loss. These examples clearly show the importance of maintaining and maintaining the nozzle.


  Like that,There are several factors that affect the service life of the plasma cutting machine:

  • Frequency and intensity: Continuous use of high frequency and high intensity will accelerate the wear and aging of the equipment and may shorten its service life.

  • Working environment: If you work in a harsh environment for a long time, such as high temperature, high humidity, dust and other conditions, it will cause damage to the various components of the equipment and affect the life.

  • Maintenance: Regular professional maintenance, including cleaning, inspection of key components, replacement of wearing parts, can significantly extend its service life. For example, replace worn electrodes, nozzles, etc., on time.

  • Equipment quality: There are differences in the quality of different brands and models of plasma cutting machines, and better quality equipment is usually able to have a longer life under normal use and maintenance.

  • Operator quality: Correct operation and use methods can reduce improper damage to equipment.

In practical applications, if properly maintained and the use environment is ideal, some plasma cutting machines can be used for ten years or more; However, if the use and maintenance is not good, there may be more failures in a few years, affecting its normal use.

Changzhou Forman Welding Equipment Co., Ltd focuses on high-quality plasma cutting and welding consumables. We have wide range of Plasma consumable accessories those are made by high grade of material and made by latest method with technology.

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