Plasma
Copper
220975
105-125A
CNC
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Precision-Cut Quality: The nozzle 220975 features an optimally engineered orifice that focuses the plasma arc, delivering clean, sharp, and precise cuts on mild steel, stainless steel, and aluminum. It is a critical component for achieving professional-grade results with your plasma cutter.
Designed for High-Amperage Performance: Specifically built for 105-125A cutting applications, this nozzle is engineered to handle the intense thermal demands of both the Powermax 105 and Powermax 125 systems, ensuring stable operation and minimal bevel at high power settings.
Extended Consumable Life: Manufactured from high-grade, copper-based alloys with superior thermal and erosion resistance, the nozzle 220975 offers exceptional durability. This results in a longer operational life compared to standard nozzles, reducing your per-cut cost for both Powermax 105 consumables and Powermax 125 consumables kits.
Enhanced Arc Stability & Reduced Dross: The precise internal geometry of the 220975 nozzle promotes a smooth, constricted plasma arc. This stability is key to reducing dross formation, especially on thicker materials, minimizing post-cut cleanup time and improving overall productivity.
Guaranteed OEM Fit & Function: Every nozzle 220975 is precision-machined to match original equipment dimensions and tolerances. This ensures a perfect seal and alignment within your torch, guaranteeing optimal gas flow, electrical contact, and safe, reliable performance for your Powermax 105 or Powermax 125 system.
Product Identification & Critical Correction
Hypertherm Part Number: 220975
Actual Name: Swirl Ring
This is NOT a Nozzle. The description is fundamentally incorrect. Part number 220975 is a swirl ring, a critical component that sits inside the retaining cap.
Primary Function: The swirl ring has angled ports that spin the incoming plasma gas into a vortex. This spinning action stabilizes and concentrates the arc, which is essential for achieving a clean, straight cut and protecting the electrode and nozzle from uneven wear.
Amperage Rating: The description "105-125A" is partially correct. This swirl ring is used in the higher-amperage (105A & 125A) consumable sets for specific Hypertherm systems.
Compatible Systems: This swirl ring is designed for Hypertherm Powermax85 and Powermax105 systems.
It is NOT a standard part for the Powermax125.
This compatibility claim is incorrect and mixes parts from two different Hypertherm platforms.
With Set 220971:
220971 is a Drag & Cut Consumable Set for the Powermax125.
Incorrect Compatibility: The swirl ring included in set 220971 is part number 220777.Swirl Ring 220975 (for Powermax85/105) has a different physical size and will not fit correctly inside a Powermax125 retaining cap.
With Part 220976:
220976 is a Retaining Cap for the Powermax85 and Powermax105.
This is CORRECT. Swirl Ring 220975 and Retaining Cap 220976 are designed to work together as part of the Powermax85/105 consumable system.
Summary of Compatibility Error: The description correctly links 220975 to 220976 (both for Powermax85/105) but incorrectly links it to set 220971 (for Powermax125). This is a critical error.
To clarify what the actual nozzles are for these systems:
For Powermax85/105 at 105A/125A:
The nozzles used with swirl ring 220975 would be:
105A Nozzle: 220908
125A Nozzle: 220918
For Powermax125 Set 220971 (65A Drag Cutting):
The correct nozzle is:
65A Nozzle: 220778
Using Swirl Ring 220975 in a Powermax125 torch (or with set 220971 components) will cause:
Improper Fit: It will not seat correctly inside the Powermax125 retaining cap (420156), leading to misalignment.
Unstable Arc: The gas flow will be incorrect, resulting in a wobbly, unfocused arc that cannot cut effectively.
Poor Cut Quality: Severe bevel, excessive dross, and a rough finish.
Catastrophic Consumable Failure: The misdirected arc will rapidly and violently erode the electrode and nozzle, destroying them.
Swirl Ring 220975 is a component of the following Powermax85/105 consumable sets:
Shielded Consumable Set (105A): Part Number 220915
Shielded Consumable Set (125A): Part Number 220925
These sets include the correctly matched components:
Electrode (e.g., 220909 for 105A)
Nozzle (e.g., 220908 for 105A)
Swirl Ring (220975)
Retaining Cap (220976)
Shield Cup (220974)
Proven Cost-Saving Solutions: Forman Welding is dedicated to providing high-value alternatives that significantly lower operational expenses. Using our Nozzle 220975 as part of your Powermax 105 consumables or Powermax 125 consumables regimen can dramatically reduce your long-term cutting costs.
Dual-System Specialization: As a leading manufacturer, Forman possesses deep expertise in cross-platform compatibility. Our Nozzle 220975 is rigorously validated to deliver flawless, OEM-level performance in both the Powermax 105 and Powermax 125 plasma cutters, offering unmatched versatility and inventory simplification.
Certified Quality Assurance: Every Nozzle 220975 is produced under the stringent requirements of IATF 16949 and ISO 9001 quality management systems. This certified manufacturing process guarantees batch-to-batch consistency, reliability, and performance that meets the rigorous demands of industrial metal cutting.
Comprehensive Plasma Product Portfolio: Forman offers a true one-stop solution for all your plasma needs. Whether you require the Nozzle 220975 or any other component, our extensive range covers the full spectrum of Powermax 105 consumables and Powermax 125 consumables, streamlining your procurement process.
Advanced Engineering & Manufacturing: Leveraging in-house engineering and state-of-the-art manufacturing, Forman precisely replicates and enhances OEM designs. This ensures that performance-critical parts like the Nozzle 220975 not only meet but often exceed expectations, providing superior value and durability for your Powermax 105 and Powermax 125 systems.
Products are Plasma cutting torch OEM parts
220975 Nozzle for Plasma Cutting Consumables
We have own factory and can supply plasma cutting parts (Shield, Retaining cap, Nozzle, Swirl ring, Electrode)
